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Shuttle style rotational molding machine is placed along a straight line with oven and two trolleys with arms in its center. Cooling chamber and loading station in both sides. When a trolley on one side rotating the mould into the oven to get heated, the other trolley will stop other side to load or demould.
In this way, the operation is flexiable for manufacturing comparatively large product. Even for comparatively small product, productivity is high. Besides, equipment is relatively simple and easy to be maintained. At present, this kind of rotational molding machine is broadly used in our country.
The equipment is modularly designed and manufactured;
The cylinder oven has high space utilization and low heat absorption;
Anti-deformation design of the oven door contributes to improve security;
Real-time monitoring of oven temperature helps reduce energy consumption and improve efficiency.
Oven: it passed the CAE test and verification and the temperature in the oven is uniform;
Heating chamber: 1. The hot gas is blown into the oven through a circulating fan below the heating chamber, and the remaining hot air can flow into the heating chamber through a suction outlet at the top. This design helps makes the powder less likely to accumulate and thus prevents fire. 2. The interior of the heating chamber is made of stainless steel, which is durable. 3. The thermal cycle fan and dual cooling system are conducive to durable and stable output.
Rotating arm and head: they are totally enclosed design and adopts casting and forging process, whose performance is improved to be safe and reliable after heat treatment.
Bearing capacity of rotating arms: Mechanical CAE Analysis.
Ventilation function of rotating arm: adjust its thickness to be uniform; Environmental protection device for waste gas recovery can reduce exhaust gas emissions, improve the environment of the workshop.
Different kinds of burners are selectable, like Weishaupt(German brand) and Maxon(American brand ) and Riello(Italy brand), which can be heated using natural gas, liquefied petroleum gas, diesel oil, and electricity.
PLC control: Siemens’s PLC manages data over Ethernet with standardized circuit.
Each arm can be set up three stage heating, and each stage can be set up with different heating temperature, time, main and counter shaft speed, and circulation air volume.
Cooling function: cooling, delay, water mist, multi-stage setting of air cooling;
Storage function: store production parameters of corresponding products;The position of disassembly and assembly station is fixed to improve the efficiency ;
Disassembly & assembly process: rotating arm is wireless remote-controlled, which is safe and efficient;
REMARKS
Be able to continuously produce products when the molds are changed. Selectable raw materials:PE XPE PP PA PA6 PA12;100% recyclable.
Technical data sheet:
Model No. | Oven Size(mm) | Machine Dimensions(mm) | Total Power (kw) | Total weight(Ton) | ||
L | W | H | ||||
BF-1600CS | Ø1600 | 7500 | 3500 | 2600 | 24.7 | 5 |
BF-2000CS | Ø2000 | 9500 | 4500 | 3100 | 24.7 | 8 |
BF-2500CS | Ø2500 | 12000 | 6000 | 3800 | 31.7 | 10 |
BF-3000CS | Ø3000 | 13500 | 7000 | 4300 | 31.7 | 12 |
BF-3500CS | Ø3500 | 15000 | 8000 | 4800 | 39.7 | 15 |
BF-4000CS | Ø4000 | 17000 | 9000 | 5400 | 47.8 | 18 |
BF-4500CS | Ø4500 | 18500 | 10000 | 6000 | 51.8 | 22 |
BF-5000CS | Ø5000 | 20500 | 11000 | 6200 | 52.9 | 25 |
Machinery type: | Shuttle rotomolding machine |
Heating supply: | Natural gas,liquefied gas,diesel oil |
Temperature control: | DTE Control±2℃ |
Burner system: | Riello Brand or Weishaupt |
Cooling mode: | Fan cooling |
Control mode: | Touch screen+PLC(Siemens brand) |
Electric brand: | Schneider,Omron |
Delivery time: | About 60 days after receive the deposit |
Overseas Installation period | It depends on machine size,usually takes 15-30 days |
Heating rate: | 3 miniutes from room temperature to 280 degree in oven |
Machine Premium Features:
1. It only needs 3mins. from room temperature increase to 250 to 280 degree in oven
2. Arm made of special alloy material of good load
3. Full gear transmission, high efficiency
4. Full automatic operation with Siemens PLC.
5. Heavy duty oven and energy saving
6. Loading and unloading easy for mould
7. Special deep cavity heating technical, suitable for complicated product
8. Internet remote control when machine has problems in overseas.
9. All motors use Siemens brand,burner is Riello from Italy and electric brand is Schneider and Omron.
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