The rotational molding machine is designed in a shuttle style and positioned on a straight line. It has an oven and two trolleys with arms at its center, as well as a cooling chamber and loading station on both sides. While one trolley rotates the mold into the oven to heat it, the other trolley stops on the opposite side to load or demold.
This setup allows for flexible operation in producing large products and high productivity even for smaller products. Additionally, the equipment is relatively straightforward and easy to maintain. Currently, this type of rotational molding machine is widely used in our country.
The equipment is modularly designed and manufactured;
The cylinder oven has high space utilization and low heat absorption;
Anti-deformation design of the oven door contributes to improve security;
Real-time monitoring of oven temperature helps reduce energy consumption and improve efficiency.
Oven: it passed the CAE test and verification and the temperature in the oven is uniform;
Heating chamber: 1. The hot gas is blown into the oven through a circulating fan below the heating chamber, and the remaining hot air can flow into the heating chamber through a suction outlet at the top. This design helps makes the powder less likely to accumulate and thus prevents fire. 2. The interior of the heating chamber is made of stainless steel, which is durable. 3. The thermal cycle fan and dual cooling system are conducive to durable and stable output.
Rotating arm and head: they are totally enclosed design and adopts casting and forging process, whose performance is improved to be safe and reliable after heat treatment.
Bearing capacity of rotating arms: Mechanical CAE Analysis.
Ventilation function of rotating arm: adjust its thickness to be uniform; Environmental protection device for waste gas recovery can reduce exhaust gas emissions, improve the environment of the workshop.
Different kinds of burners are selectable, like Weishaupt(German brand) and Maxon(American brand ) and Riello(Italy brand), which can be heated using natural gas, liquefied petroleum gas, diesel oil, and electricity.
PLC control: Siemens’s PLC manages data over Ethernet with standardized circuit.
Each arm can be set up three stage heating, and each stage can be set up with different heating temperature, time, main and counter shaft speed, and circulation air volume.
Cooling function: cooling, delay, water mist, multi-stage setting of air cooling;
Storage function: store production parameters of corresponding products;The position of disassembly and assembly station is fixed to improve the efficiency ;
Disassembly & assembly process: rotating arm is wireless remote-controlled, which is safe and efficient;
REMARKS
Be able to continuously produce products when the molds are changed. Selectable raw materials:PE XPE PP PA PA6 PA12;100% recyclable.
Technical data sheet:
Model No. | Oven Size(mm) | Machine Dimensions(mm) | Total Power (kw) | Biggest tank made | ||
L | W | H | ||||
SN-1600CS | Ø1600 | 7500 | 3500 | 2600 | 24.7 | 170L |
SN-2000CS | Ø2000 | 9500 | 4500 | 3100 | 24.7 | 1000L |
SN-2500CS | Ø2500 | 12000 | 6000 | 3800 | 31.7 | 2500L |
SN-3000CS | Ø3000 | 13500 | 7000 | 4300 | 31.7 | 4500L |
SN-3500CS | Ø3500 | 15000 | 8000 | 4800 | 39.7 | 7000L |
SN-4000CS | Ø4000 | 17000 | 9000 | 5400 | 47.8 | 10000L |
SN-4500CS | Ø4500 | 18500 | 10000 | 6000 | 51.8 | 14000L |
SN-5000CS | Ø5000 | 20500 | 11000 | 6200 | 52.9 | 20000L |
Machinery type: | Shuttle rotomolding machine |
Heating supply: | Natural gas,liquefied gas,diesel oil |
Temperature control: | DTE Control±2℃ |
Burner system: | Riello RS20/RS34/RS50/RS70/RS100/RS130 |
Cooling mode: | Fan cooling or water cooling |
Control mode: | Touch screen+PLC(Siemens brand) |
Electric brand: | Schneider,Omron |
Delivery time: | About 60 days after receive the deposit |
Overseas Installation period | It depends on machine size,usually takes 10-20days |
Heating rate: | 3 miniutes from room temperature to 280 degree in oven |
SNOWBALL Import and Export Co.,Ltd Profiles
Hangzhou Snowball Import and Export CO., LTD, is specialized in developing, manufacturing and exporting rotomolding machines, rotational mould as well as rotational molding products. For machine we have shuttle machine, carrousel machine, and rock and roll machine, For rotational mould we produce mould for water tank, fishing boat, buoys, outdoor furniture and fuel tanks. We also export various ranges of rotomolding product like cooler boxes, buoys, fishing boats, furniture, pallets, water tank and fuel tanks as well as other customized rotomolded product. Our manufacturing factory is with advanced production line, first grade of technical, high lever production team and comprehensive management system. Our insulated cooler box is of elegant design, superior insulation property, and wide range capacity like 25L, 35L, 50L, 65L, 80L, 110L and more. We also make production based on OEM and ODM.
Our SNOWBALL brand coolers also enjoy a great reputation in streamline design, holding ice long time and wide application in camping, fishing and party. We export our rotomolding machines, moulds and product to many different countries around the world, such as United State, UK, Australia, Korea, Japan and other countries and regions. Our slogan is "To be one-stop solution provider of rotational mould field ". Welcome to contact us, Rotate your business, Snowball your wealth.
FAQ
Q1:What is rotomolding process?
A:The rotational molding process is quite simple: A hollow mold is filled with powdered plastic resin. The mold begins rotating bi-axially and is transferred into an oven. The mold continues to rotate as the resin melts and coats the walls of the mold. The mold is cooled until the resin hardens into the desired shape.
Q2:What materials are used in rotational Moulding?
A: Rotomolding Materials Include:
Linear Low Density Polyethylene (LLDPE)
Medium Density Polyethylene (MDPE)
High Density Polyethylene (HDPE)
Low Density Polyethylene (LDPE)
Cross Link Polyethylene (XLPE)
EVA Co-polymer (EVA)
Polyvinylchloride (PVC)
Nylon.
Q3:How many types of rotational Moulding are there?
A:The types of rotational molding equipment are turret machines, shuttle machines, rock and roll machines, and open-flame machines.
Q4:Whats your companys' main products?
A:Our company is specialized in the rotational molding machines, moulds,Ice cooler box .
Q5. What is your delivery time?
A:Usually within 60 working days after sign contract and upon receipt of deposit TT transfer.
Q6. What is your payment terms?
A:50% deposit TT transfer after sign contract, and balance 50% after inspection before shipment.
Q7. How about your warrant and after-sale services?
A:All equipment unit are service one year warranty,
For electrical motor, Inverter, and PLC, we offer warranty for 18 months.
Q8. Do you test all your machine before delivery?
A: Yes, we test 100% of machine by our engineers before leave our company.
Q9. How to install and trial run when machine arrive customer's factory?
A: If the client insists to send the technician for machine installation, they will need to pay the travel fee and accommodation fee, and labor cost USD 100 for one person in one day.
Welcome to enquiry us! Rotate your business,Snowball your wealth!
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